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Tampilkan postingan dengan label Inverter_UPS. Tampilkan semua postingan

Kamis, 13 Desember 2012

100W Inverter Circuit Schematic

Here is a 100 Watt inverter circuit using minimum number of components. I think it is quite difficult to make a decent one like this with further less components.Here we use CD 4047 IC from Texas Instruments for generating the 100 Hz pulses and four 2N3055 transistors for driving the load. The IC1 Cd4047 wired as an astable multivibrator produces two 180 degree out of phase 100 Hz pulse trains.

These pulse trains are preamplified by the two TIP122 transistors.The out puts of the TIP 122 transistors are amplified by four 2N3055 transistors (two transistors for each half cycle) to drive the inverter transformer.The 220V AC will be available at the secondary of the transformer. Nothing complex just the elementary inverter principle and the circuit works great for small loads like a few bulbs or fans.If you need just a low cost inverter in the region of 100 W, then this is the best.

Parts:

P1 = 250K
R1 = 4.7K
R2 = 4.7K
R3 = 0.1R-5W
R4 = 0.1R-5W
R5 = 0.1R-5W
R6 = 0.1R-5W
C1 = 0.022uF
C2 = 220uF-25V
D1 = BY127
D2 = 9.1V Zener
Q1 = TIP122
Q2 = TIP122
Q3 = 2N3055
Q4 = 2N3055
Q5 = 2N3055
Q6 = 2N3055
F1 = 10A Fuse
IC1 = CD4047
T1 = 12-0-12V
Transformr Connected in Reverse


Notes:
  • A 12 V car battery can be used as the 12V source.
  • Use the POT R1 to set the output frequency to50Hz.
  • For the transformer get a 12-0-12 V , 10A step down transformer.But here the 12-
  • 0-12 V winding will be the primary and 220V winding will be the secondary.
  • If you could not get a 10A rated transformer , don’t worry a 5A one will be just
  • enough. But the allowed out put power will be reduced to 60W.
  • Use a 10 A fuse in series with the battery as shown in circuit.
  • Mount the IC on a IC holder.
  • Remember,this circuit is nothing when compared to advanced PWM
  • inverters.This is a low cost circuit meant for low scale applications.



Design tips:
  1. The maximum allowed output power of an inverter depends on two factors.The
  2. maximum current rating of the transformer primary and the current rating of the driving
  3. transistors.
  4. For example ,to get a 100 Watt output using 12 V car battery the primary current will be
  5. ~8A ,(100/12) because P=VxI.So the primary of transformer must be rated above 8A.
  6. Also here ,each final driver transistors must be rated above 4A. Here two will be
  7. conducting parallel in each half cycle, so I=8/2 = 4A .
  8. These are only rough calculations and enough for this circuit.

Cheap 12V to 220V Inverter

Even though today’s electrical appliances are increasingly often self-powered, especially the portable ones you carry around when camping or holidaying in summer, you do still sometimes need a source of 230 V AC - and while we’re about it, why not at a frequency close to that of the mains? As long as the power required from such a source remains relatively low - here we’ve chosen 30 VA - it’s very easy to build an inverter with simple, cheap components that many electronics hobbyists may even already have.

Though it is possible to build a more powerful circuit, the complexity caused by the very heavy currents to be handled on the low-voltage side leads to circuits that would be out of place in this summer issue. Let’s not forget, for example, that just to get a meager 1 amp at 230 VAC, the battery primary side would have to handle more than 20 ADC!. The circuit diagram of our project is easy to follow. A classic 555 timer chip, identified as IC1, is configured as an astable multivibrator at a frequency close to 100 Hz, which can be adjusted accurately by means of potentiometer P1.
 
As the mark/space ratio (duty factor) of the 555 output is a long way from being 1:1 (50%), it is used to drive a D-type flip-flop produced using a CMOS type 4013 IC. This produces perfect complementary square-wave signals (i.e. in antiphase) on its Q and Q outputs suitable for driving the output power transistors. As the output current available from the CMOS 4013 is very small, Darlington power transistors are used to arrive at the necessary output current. We have chosen MJ3001s from the now defunct Motorola (only as a semi-conductor manufacturer, of course!) which are cheap and readily available, but any equivalent power Darlington could be used.

These drive a 230 V to 2 × 9 V center-tapped transformer used ‘backwards’ to produce the 230 V output. The presence of the 230 VAC voltage is indicated by a neon light, while a VDR (voltage dependent resistor) type S10K250 or S07K250 clips off the spikes and surges that may appear at the transistor switching points. The output signal this circuit produces is approximately a square wave; only approximately, since it is somewhat distorted by passing through the transformer. Fortunately, it is suitable for the majority of electrical devices it is capable of supplying, whether they be light bulbs, small motors, or power supplies for electronic devices.
 

COMPONENTS LIST
Resistors
R1 = 18k?
R2 = 3k3
R3 = 1k
R4,R5 = 1k?5
R6 = VDR S10K250 (or S07K250)
P1 = 100 k potentiometer
Capacitors
C1 = 330nF
C2 = 1000 µF 25V
Semiconductor
T1,T2 = MJ3001
IC1 = 555
IC2 = 4013
Miscellaneous
LA1 = neon light 230 V
F1 = fuse, 5A
TR1 = mains transformer, 2x9V 40VA (see text)
4 solder pins

Note that, even though the circuit is intended and designed for powering by a car battery, i.e. from 12 V, the transformer is specified with a 9 V primary. But at full power you need to allow for a voltage drop of around 3 V between the collector and emitter of the power transistors. This relatively high saturation voltage is in fact a ‘shortcoming’ common to all devices in Darlington configuration, which actually consists of two transistors in one case. We’re suggesting a PCB design to make it easy to construct this project; as the component overlay shows, the PCB only carries the low-power, low-voltage components.

The Darlington transistors should be fitted onto a finned anodized aluminum heat-sink using the standard insulating accessories of mica washers and shouldered washers, as their collectors are connected to the metal cans and would otherwise be short-circuited. An output power of 30 VA implies a current consumption of the order of 3 A from the 12 V battery at the ‘primary side’. So the wires connecting the collectors of the MJ3001s [1] T1 and T2 to the transformer primary, the emitters of T1 and T2 to the battery negative terminal, and the battery positive terminal to the transformer primary will need to have a minimum cross-sectional area of 2 mm2 so as to minimize voltage drop.

The transformer can be any 230 V to 2 × 9 V type, with an E/I iron core or toroidal, rated at around 40 VA. Properly constructed on the board shown here, the circuit should work at once, the only adjustment being to set the output to a frequency of 50 Hz with P1. You should keep in minds that the frequency stability of the 555 is fairly poor by today’s standards, so you shouldn’t rely on it to drive your radio-alarm correctly – but is such a device very useful or indeed desirable to have on holiday anyway? Watch out too for the fact that the output voltage of this inverter is just as dangerous as the mains from your domestic power sockets.

So you need to apply just the same safety rules! Also, the project should be enclosed in a sturdy ABS or diecast so no parts can be touched while in operation. The circuit should not be too difficult to adapt to other mains voltages or frequencies, for example 110 V, 115 V or 127 V, 60 Hz. The AC voltage requires a transformer with a different primary voltage (which here becomes the secondary), and the frequency, some adjusting of P1 and possibly minor changes to the values of timing components R1 and C1 on the 555.


IC Controlled Emergency Light With Charger Circuit

Here is the circuit diagram of IC Controlled Emergancy Light With Charger or simply 12V to 220V AC inverter circuit. The circuit shown here is that of the IC controlled emergency light. Its main features are: automatic switching-on of the light on mains failure and battery charger with over-charge protection. When mains is absent, relay RL2 is in de-energized state, feeding battery supply to inverter section via its N/C contacts and switch S1.

The inverter section comprises IC2 (NE555) which is used in stable mode to produce sharp pulses at the rate of 50 Hz for driving the MOSFETs. The output of IC2 is fed to gate of MOSFET (Q4) directly while it is applied to MOSFET (Q3) gate after inversion by transistor Q2. Thus the power amplifier built around MOSFETs Q3 and Q4 functions in push-pull mode. The output across secondary of transformer T2 can easily drive a 230-volt, 20-watt fluorescent tube. In case light is not required to be on during mains failure, simply flip switch S1 to off position. Battery overcharge preventer circuit is built around IC1 (LM308).

Its non-inverting pin is held at a reference voltage of approximately 6.9 volts which is obtained using diode D5 (1N4148) and 6.2-volt zener D6. The inverting pin of IC1 is connected to the positive terminal of battery. Thus when mains supply is present, IC1 comparator output is high, unless battery voltage exceeds 6.9 volts. So transistor Q1 is normally forward biased, which energises relay RL1. In this state the battery remains on charge via N/O contacts of relay RL1 and current limiting resistor R2. When battery voltage exceeds 6.9 volts (overcharged condition), IC1 output goes low and relay RL1 gets de-energised, and thus stops further charging of battery. MOSFETs Q and Q4 may be mounted on suitable heat sinks.

 Parts:

Resistors
R1 = 1K
R2 = 10R-1W
R3 = 820R
R4 = 1K
R5 = 10K
R6 = 1K
R7 = 100R
R8 = 1K

Capacitors
C1 = 1000uF-25V
C2 = 10uF-16V
C3 = 0.01uF

Diodes
D1 = 1N4007
D2 = 1N4007
D3 = 1N4007
D4 = 1N4007
D5 = 1N4148
D6 = 6.2V Zener
D7 = 1N4007
D8 = 1N4148

Transistors
Q1 = SL100
Q2 = 2N2222
Q3 = IRF840
Q4 = IRF840

Integrated Circuits
IC1 = LM308
IC2 = NE555

Miscellaneous
S1 = SPST Switch
B1 = 6V-4A Battery
B2 = 6V-4A Battery
TI = 220V AC Primary to 0V-6V 250mA Secondary Transformer
T2 = 4.5V-0V-4.5V 5A Primary To 230V AC Secondary Transformer

Fully Automatic Emergency Light

This simple automatic emergency light has the following advantages over conventional emergency lights:
  1. The charging circuit stops automatically when the battery is fully charged. So you can leave the emergency light connected to AC mains overnight without any fear.
  2. Emergency light automatically turns on when mains fails. So you don’t need a torch to locate it.
  3. When mains power is available, emergency light automatically turns off.
The circuit can be divided into inverter and charger sections. The inverter section is built around timer NE555, while the charger section is built around 3-terminal adjustable regulator LM317. In the inverter section, NE555 is wired as an astable multivibrator that produces a 15kHz squarewave. Output pin 3 of IC 555 is connected to the Darlington pair formed by transistors SL100 (T1) and 2N3055 (T2) via resistor R4.

The Darlington pair drives ferrite transformer X1 to light up the tubelight. For fabricating inverter transformer X1, use two EE ferrite cores (of 25×13×8mm size each) along with plastic former. Wind 10 turns of 22 SWG on primary and 500 turns of 34 SWG wire on secondary using some insulation between the primary and secondary. To connect the tube-light to ferrite transformer X1, first short both terminals of each side of the tube-light and then connect to the secondary of X1. (You can also use a Darlington pair of transistors BC547 and 2N6292 for a 6W tube-light with the same transformer.)
 
 
When mains power is available, reset pin 4 of IC 555 is grounded via transistor T4. Thus, IC1 (NE555) does not produce square-wave and emergency light turns off in the presence of mains supply. When mains fails, transistor T4 does not conduct and reset pin 4 gets positive supply though resistor R3. IC1(NE555) starts producing square wave and tube-light turns on via ferrite transformer X1. In the charger section, input AC mains is stepped down by transformer X2 to deliver 9V-0-9V AC at 500mA. Diodes D1 and D2 rectify the output of the transformer. Capacitors C3 and C4 act as filters to eliminate ripples.

The unregulated DC voltage is fed to IC LM317 (IC2). By adjusting preset VR1, the output voltage can be adjusted to deliver the charging voltage. When the battery gets charged above 6.8V, zener diode ZD1 conducts and regulator IC2 stops delivering the charging voltage. Assemble the circuit on a general-purpose PCB and enclose in a cabinet with enough space for the battery and switches. Connect a 230V AC power plug to feed charging voltage to the battery and make a 20W tube outlet in the cabinet to switch on the tube-light.

12 Volt DC Fluorescent Lamp Driver

A number of people have been unable to find the transformer needed for the Black Light project, so I looked around to see if I could find a fluorescent lamp driver that does not require any special components. I finally found one in Electronics Now. Here it is. It uses a normal 120 to 6V stepdown transformer in reverse to step 12V to about 350V to drive a lamp without the need to warm the filaments.

12 Volt DC Fluorescent Lamp Driver circuit diagramParts:

C1 100uf 25V Electrolytic Capacitor
C2,C3 0.01uf 25V Ceramic Disc Capacitor
C4 0.01uf 1KV Ceramic Disc Capacitor
R1 1K 1/4W Resistor
R2 2.7K 1/4W Resistor
Q1 IRF510 MOSFET
U1 TLC555 Timer IC
T1 6V 300mA Transformer
LAMP 4W Fluorescent Lamp
MISC Board, Wire, Heatsink For Q1

Notes:
  1. Q1 must be installed on a heat sink.
  2. A 240V to 10V transformer will work better then the one in the parts list. The problem is that they are hard to find.
  3. This circuit can give a nasty (but not too dangerous) shock. Be careful around the output leads.

Selasa, 27 November 2012

100W Inverter Schematic

Here is a 100 Watt inverter circuit using minimum number of components. I think it is quite difficult to make a decent one like this with further less components.Here we use CD 4047 IC from Texas Instruments for generating the 100 Hz pulses and four 2N3055 transistors for driving the load. The IC1 Cd4047 wired as an astable multivibrator produces two 180 degree out of phase 100 Hz pulse trains.
These pulse trains are preamplified by the two TIP122 transistors.The out puts of the TIP 122 transistors are amplified by four 2N3055 transistors (two transistors for each half cycle) to drive the inverter transformer.The 220V AC will be available at the secondary of the transformer. Nothing complex just the elementary inverter principle and the circuit works great for small loads like a few bulbs or fans.If you need just a low cost inverter in the region of 100 W, then this is the best.
 100 Watt Inverter Circuit diagram:

 Parts:
P1 = 250K
R1 = 4.7K
R2 = 4.7K
R3 = 0.1R-5W
R4 = 0.1R-5W
R5 = 0.1R-5W
R6 = 0.1R-5W
C1 = 0.022uF
C2 = 220uF-25V
D1 = BY127
D2 = 9.1V Zener
Q1 = TIP122
Q2 = TIP122
Q3 = 2N3055
Q4 = 2N3055
Q5 = 2N3055
Q6 = 2N3055
F1 = 10A Fuse
IC1 = CD4047
T1 = 12-0-12V
Transformr Connected in Reverse
Notes:

  • A 12 V car battery can be used as the 12V source.
  • Use the POT R1 to set the output frequency to50Hz.
  • For the transformer get a 12-0-12 V , 10A step down transformer.But here the 12-
  • 0-12 V winding will be the primary and 220V winding will be the secondary.
  • If you could not get a 10A rated transformer , don’t worry a 5A one will be just
  • enough. But the allowed out put power will be reduced to 60W.
  • Use a 10 A fuse in series with the battery as shown in circuit.
  • Mount the IC on a IC holder.
  • Remember,this circuit is nothing when compared to advanced PWM
  • inverters.This is a low cost circuit meant for low scale applications.
Design tips:
  1. The maximum allowed output power of an inverter depends on two factors.The
  2. maximum current rating of the transformer primary and the current rating of the driving
  3. transistors.
  4. For example ,to get a 100 Watt output using 12 V car battery the primary current will be
  5. ~8A ,(100/12) because P=VxI.So the primary of transformer must be rated above 8A.
  6. Also here ,each final driver transistors must be rated above 4A. Here two will be
  7. conducting parallel in each half cycle, so I=8/2 = 4A .
  8. These are only rough calculations and enough for this circuit.

Cheap 12V to 220V Inverter

Even though today’s electrical appliances are increasingly often self-powered, especially the portable ones you carry around when camping or holidaying in summer, you do still sometimes need a source of 230 V AC - and while we’re about it, why not at a frequency close to that of the mains? As long as the power required from such a source remains relatively low - here we’ve chosen 30 VA - it’s very easy to build an inverter with simple, cheap components that many electronics hobbyists may even already have.
Though it is possible to build a more powerful circuit, the complexity caused by the very heavy currents to be handled on the low-voltage side leads to circuits that would be out of place in this summer issue. Let’s not forget, for example, that just to get a meager 1 amp at 230 VAC, the battery primary side would have to handle more than 20 ADC!. The circuit diagram of our project is easy to follow. A classic 555 timer chip, identified as IC1, is configured as an astable multivibrator at a frequency close to 100 Hz, which can be adjusted accurately by means of potentiometer P1.

Cheap 12V to 220V Inverter Circuit diagram:
 
 
As the mark/space ratio (duty factor) of the 555 output is a long way from being 1:1 (50%), it is used to drive a D-type flip-flop produced using a CMOS type 4013 IC. This produces perfect complementary square-wave signals (i.e. in antiphase) on its Q and Q outputs suitable for driving the output power transistors. As the output current available from the CMOS 4013 is very small, Darlington power transistors are used to arrive at the necessary output current. We have chosen MJ3001s from the now defunct Motorola (only as a semi-conductor manufacturer, of course!) which are cheap and readily available, but any equivalent power Darlington could be used.

These drive a 230 V to 2 × 9 V center-tapped transformer used ‘backwards’ to produce the 230 V output. The presence of the 230 VAC voltage is indicated by a neon light, while a VDR (voltage dependent resistor) type S10K250 or S07K250 clips off the spikes and surges that may appear at the transistor switching points. The output signal this circuit produces is approximately a square wave; only approximately, since it is somewhat distorted by passing through the transformer. Fortunately, it is suitable for the majority of electrical devices it is capable of supplying, whether they be light bulbs, small motors, or power supplies for electronic devices.
 PCB layout:
 
 
 Parts List :
Resistors
R1 = 18k?
R2 = 3k3
R3 = 1k
R4,R5 = 1k?5
R6 = VDR S10K250 (or S07K250)
P1 = 100 k potentiometer
Capacitors
C1 = 330nF
C2 = 1000 µF 25V
Semiconductor
T1,T2 = MJ3001
IC1 = 555
IC2 = 4013
Miscellaneous
LA1 = neon light 230 V
F1 = fuse, 5A
TR1 = mains transformer, 2x9V 40VA (see text)
4 solder pins

Note that, even though the circuit is intended and designed for powering by a car battery, i.e. from 12 V, the transformer is specified with a 9 V primary. But at full power you need to allow for a voltage drop of around 3 V between the collector and emitter of the power transistors. This relatively high saturation voltage is in fact a ‘shortcoming’ common to all devices in Darlington configuration, which actually consists of two transistors in one case. We’re suggesting a PCB design to make it easy to construct this project; as the component overlay shows, the PCB only carries the low-power, low-voltage components.

The Darlington transistors should be fitted onto a finned anodized aluminum heat-sink using the standard insulating accessories of mica washers and shouldered washers, as their collectors are connected to the metal cans and would otherwise be short-circuited. An output power of 30 VA implies a current consumption of the order of 3 A from the 12 V battery at the ‘primary side’. So the wires connecting the collectors of the MJ3001s [1] T1 and T2 to the transformer primary, the emitters of T1 and T2 to the battery negative terminal, and the battery positive terminal to the transformer primary will need to have a minimum cross-sectional area of 2 mm2 so as to minimize voltage drop.

Soldering Iron Inverter

Here is a simple but inexpensive inverter for using a small soldering iron (25W, 35W, etc) In the absence of mains supply. It uses eight transistors and a few resistors and capacitors. Transistors Q1 and Q2 (each BC547) form an astable multivibrator that produces 50Hz signal. The complementary outputs from the collectors of transistors Q1 and Q2 are fed to pnp Darlington driver stages formed by transistor pairs Q3-Q5 and Q4-Q6 (utilising BC558 and BD140). The outputs from the drivers are fed to transistors Q7 and Q8 (each 2N3055) connected for push-pull operation.  Use suitable heat-sinks for transistors Q5 through Q8. A 230V AC primary to 12V-0-12V, 4.5A secondary transformer (T1) is used.
 Soldering Iron Inverter Circuit diagram:


The centre-tapped terminal of the secondary of the transformer is connected to the battery (12V, 7Ah), while the other two terminals of the secondary are connected to the collectors of power transistors T7 and T8, respectively. When you power the circuit using switch S1, transformer X1 produces 230V AC at its primary terminal. This voltage can be used to heat your soldering iron. Assemble the circuit on a generalpurpose PCB and house in a suitable cabinet. Connect the battery and transformer with suitable current-carrying wires. On the front panel of the box, fit power switch S1 and a 3-pin socket for connecting the soldering iron. Note that the ratings of the battery, transistors T7 and T8, and transformer may vary as these all depend on the load (soldering iron).

Inverter Overload Protector With Delayed Auto Rest

An overload condition in an inverter may  permanently  damage  the  power transistor array or burn off the transformer. Some of the domestic inverters sold in the market do not feature an overload shutdown facility, while those incorporating this feature come with a price tag.the circuit presented here is an overload detector which shuts down the inverter  in  an  overload  condition. 

Inverter Overload Protector With Delayed Auto Rest Circuit diagram:


It  hasthe following desirable features:
  • It shuts down the inverter and also provides  audio-visual  indication  of  the overload condition.
  • after  shutdown,  it  automatically restarts  the  inverter  with  a  delay  of  6 seconds. thus, it saves the user from the inconvenience  caused  due  to  manually resetting the system or running around in darkness to reset the system at night.
  • It  permanently  shuts  down  the inverter  and  continues  to  give  audio warning,  in  case  there  are  more  than three  successive  overloads.  Under  this condition, the system has to be manually reset.(Successive overload condition indicates that the inverter  output  is  short-circuited or a heavy current is being drawn by the connected load.) 

The circuit uses an ammeter  (0-30a)  as  a  transducer  to  detect  overload condition.  Such  an  am-meter  is  generally  present in  almost  all  inverters.  this  ammeter  is connected between the negative supply of the battery and the inverter, as shown in Fig. 2. the voltage developed across this ammeter, due to the flow of current, is very small. It is amplified by IC2, which is wired as a differential amplifier having a gain  of 100. IC3 (NE555) is connected as a Schmitt ‘trigger’, whose output goes low when the voltage at its pin 2 exceeds 3.3V. IC4 (again an NE555 timer) is configured as  a  monostable  multivibrator  with  a pulsewidth of 6 seconds. IC5 (CD4017) is a CMOS counter which counts the three overload  conditions,  after  which  the  sys-tem has to be reset manually, by pressing push-to-on switch S1. the  circuit  can  be  powered  from  the inverter battery. In standby condition, it consumes 8-10 ma of current and around 70 mA with relay (RL1), buzzer (PZ1), and LED1 energised.

Please note the following points carefully:
  • Points A and B at the input of IC2 should be connected to the corresponding points (A and B respectively) across the ammeter.
  • Points C and D on the relay terminals  have  to  be  connected  in  series  with the  already  existing  ‘on’/‘off’  switch  leads of inverter as shown in Fig. 1. this means that one of the two leads terminated on the existing  switch  has  to  be  cut  and  the  cut ends have to be connected to the pole and N/O contacts respectively of relay RL1.
  • The  ammeter  should  be  connected in series with the negative terminal of the battery and inverter, as shown in Fig. 2.Move the wiper of preset VR1 to the extreme position which is grounded. Switch ‘on’ the inverter. For a 300W inverter, connect about 250-260W of load. Now adjust VR1 slowly, until the inverter just trips or shuts down.  repeat the step if necessary. Use good-quality preset with dust cover (e.g. multiturn trimpot) for reliable operation.the circuit can be easily and success-fully installed with minimum modifications to the existing inverter. all the components used are cheap and readily avail-able. the whole circuit can be assembled on a general-purpose PCB. The cost of the whole circuit including relay, buzzer, and PCB does not exceed Rs 100.

Senin, 26 November 2012

Automatic Switching-on Emergency Light


The schematic diagram shown right here is the automatic switching-on emergency light circuit which is controlled using IC. The most important capabilities of this circuit are: automatic switching-on of the light on main power failure and battery charger with overcharge protection.
When mains electrical power is absent, relay RL2 is in deenergised state, feeding DC source from battery to inverter section via its N/C contacts and switch S1. The inverter section comprises IC2 (NE555) that is applied in stable mode to generate sharp pulses / wave with frequency of 50 Hz to drive the power MOSFETs. The output of IC3 is fed to gate of MOSFET (T4) directly while it is applied to MOSFET (T3) gate just after inversion by transistor T2. Therefore the power amplifier designed close to MOSFETs T3 and T4 functions in push-pull mode.

The output across secondary of transformer X2 can simply drive a 230-volt, 20-watt fluorescent tube. In event light isn’t needed to become on during mains power failure, then just flip switch S1 to off position.
Battery overcharge preventer circuit is designed close to IC1 (LM308). Its non-inverting pin is held at a reference voltage of about 6.9 volts that is obtained implementing diode D5 (1N4148) and 6.2-volt zener D6. The inverting pin of IC1 is connected to the positive terminal of battery. Thus when mains electric supply is present, IC1 comparator output is high, unless battery voltage exceeds 6.9 volts. So transistor T1 is normally forward biased, which energises relay RL1. Within this state the battery stays on charge via N/O contacts of relay RL1 and current limiting resistor R2. When battery voltage exceeds 6.9 volts (overcharged condition), IC1 output goes low and relay RL1 gets deenergised, and thus stops more charging of battery.
MOSFETs T3 and T4 may be mounted on appropriate heat sinks to prevent overheating on the MOSFETs and keep the MOSFETs in good performance.

Mini UPS




Here the simple Mini UPS circuit diagram. This circuit can provide an uninterrupted power supply (UPS) to operate 12V, 9V and 5V DC-powered instruments at up to 1A current. The backup battery will take up the load with no spikes or delay when the mains electrical power gets interrupted. It could possibly also be utilized as a workbench power supply that delivers 12V, 9V and 5V operating voltages. The circuit instantly disconnects the load when the battery voltage decreases to 10.5V to avoid deep discharge of your battery. LED1 indication is presented to indicate the complete charge voltage level of the battery. Miniature white LEDs (LED2 and LED3) are utilized as emergency lamps especially during electrical power failure at night time.
A common step-down transformer delivers 12V of AC, that is rectified by diodes D1 and D2. Capacitor C1 features ripple-free DC to charge the battery and to the remaining circuit. When the mains electrical power is on, diode D3 gets forward biased to charge the battery. Resistor R1 limits the charging current. Potentiometer VR1 (10k) with transistor T1 acts as being the voltage comparator to indicate the voltage level. VR1 is so adjusted that LED1 is in the ‘off’ mode. when the battery is completely charged, LED1 glows indicating a maximum voltage level of 12V.

5W Simple Inverter


Inverter circuit is typically used for emergency lighting, since the power output is small, which is about 5W only. But you can use this inverter for other purposes that do not require large electric power such as mobile phone charger.

25W Low Power Inverter


The first section of the 555 timer is wires as an astable oscillator with R2 and C1 setting the frequency. The output is available at pin 5. The second section is wired as a phase inverter. That output is available at pin 9. Resistor R3 and R4 keep output transistor Q1 and Q2 from loading down the oscillator.

The two transistors drive the transformer push-pull fashion. When one transistor is biased-on, the other is cut-off. The transformer is a 120V/18V center tapped that is connected backwards, so that is steps the voltage up rather than down. Oscillator circuit U1, R1, R2 and C1 operates from about 4 to 6V with very stable output.

50W Inverter 12VDC to 220VAC


Component List

R1=10Mohms
R2=100ohms
R3=1.2Kohms
R4=560Kohms
R5-6=2.2Kohms
R7-8=56 ohms 5W
CX=22pF trimmed capacitor
C1-2=22pF ceramic
C3=8.2nF 100V MKT
C4=10uF 16V
C5=47uF 16V
C6=470nF 400V
D1=5V6 0.4W
D2-3=47V 1W
Q1-2=BS170
Q3-4=BD139
Q5-6=BD249
IC1=4060
IC2=4013
IC3=4047
CR1=3.2768 MHZ crystal
T1=220Vac/2X10V 2X2.2A
F1=5A Fuse
F2=0.25A Fuse
L1=1H smoothing choke

Inverter 12V DC to 240V DC


This inverter circuit can be used to power electric razors, stroboscopes and flash tubes, and small fluorescent lamps from a 12 volt car battery. In contrast to the usual feedback oscillator type of inverter, the oscillator of this inverter is separate from the output stage, which allows easy adjustment of the oscillator frequency to suit different applications.
The oscillator circuit consists of a 555 timer connected as an astable multivibrator. The inclusion of D1 ensures that the duty-cycle of the squarewave output is maintained at about 50%. The output of the 555 drives the base of T1 which switches current through one half of the primary of the transformer. T2 is driven from the collector of Tl and thus switches current through the other half of the transformer winding on opposite half cycles of the drive waveform. Zener diodes D4 and D5 protect Tl and T2 from any high-voltage spikes generated by the transformer.
The voltage applied to the transformer primary is stepped up and the required high output voltage appears across the secondary winding. Depending on the application the secondary voltage may or may not be rectified.