This circuit was build to charge a couple series Lithium cells (3.6 volts each,
1 Amp Hour capacity) installed in a portable transistor radio.
The charger operates by supplying a short current pulse through a series
resistor and then monitoring the battery voltage to determine if another
pulse is required. The current can be adjusted by changing the series resistor
or adjusting the input voltage. When the battery is low, the current
pulses are spaced close together so that a somewhat constant current is
present. As the batteries reach full charge, the pulses are spaced
farther apart and the full charge condition is indicated by the LED
blinking at a slower rate.
A TL431, band gap voltage reference (2.5 volts) is used on pin 6 of the comparator
so the comparator output will switch low, triggering the 555 timer when
the voltage at pin 7 is less than 2.5 volts. The 555 output turns on
the 2 transistors and the batteries charge for about 30 milliseconds.
When the charge pulse ends, the battery voltage is measured and divided
down by the combination 20K, 8.2K and 620 ohm resistors so when the
battery voltage reaches 8.2 volts, the input at pin 7 of the comparator
will rise slightly above 2.5 volts and the circuit will stop charging.
The circuit could be used to charge other types of batteries such
as Ni-Cad, NiMh or lead acid, but the shut-off voltage will need to
be adjusted by changing the 8.2K and 620 ohm resistors so that
the input to the comparator remains at 2.5 volts when the terminal battery
voltage is reached.
For example, to charge a 6 volt lead acid battery to a limit of 7 volts,
the current through the 20K resistor will be (7-2.5)/ 20K = 225 microamps.
This means the combination of the other 2 resistors (8.2K and 620)
must be R=E/I = 2.5/ 225 uA = 11,111 ohms. But this is not a standard value,
so you could use a 10K in series with a 1.1K, or some other values that
total 11.11K
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